PPC JAPAN
Custom Synthesis
Custom Synthesis
The PPC Group is able to handle a variety of synthesis reactions using advanced production technologies under a strict quality, safety and information management system.
The PPC Group supports a wide range of synthesis reactions using advanced production technologyunder a strict quality, safety and information management system.
We have reaction facilities of various sizes and materials, and can meet our customers' needs, from prototype scale to commercial production. We can also develop industrial processes based on the wide range of technology and knowledge we have cultivated since our founding. We also have a strict information management system and are firmly committed to protecting confidential information.
①Strengths
We will meet the needs of our customers with the advanced organic and inorganic synthesis technology that we have accumulated since the founding of PPC Korea. We are a group of organic synthesis specialists.
②Target fields and achievements
We deliver pharmaceutical and agrochemical intermediates all over the world. We also have a track record in a wide range of products, from electronic materials to cosmetic ingredients.
③Quality, environment, and occupational health and safety management
PPC's products are manufactured with employee safety as our number one priority, under quality assurance standards set by ISO9001, environment assurance standards set by ISO14001, and occupational health and safety management systems and management standards set by OHSAS18001. We promise to deliver high-quality products to our customers.
Custom synthesis track record
・General Organic Synthesis Reactions
Nitration, reduction, alkylation, etherification, diazotization, azidation, diazo coupling, formylation, Grignard reaction, Wittig reaction, Friedel-Crafts reaction, sulfonation, oxidation, polycondensation/ring-opening condensation, Sandmeyer reaction, halogenation, Suzuki coupling, gas-phase reaction, Oxo reaction, etc.
・Fluorination Reaction
Nucleophilic fluorination, electrophilic fluorination, difluoromethylation, trifluoromethylation, perfluoroalkylation, etc.
・Various hydrogenation reactions
Olefin reduction, nitro reduction, nitrile reduction, carbonyl reduction, nuclear reduction, reductive amination, functional group selective hydrogenation, debenzylation, etc.
・Impurity separation/purification
Distillation purification, extraction, crystallization, centrifugation, drying, etc.
Main production facilities
● Reactor/Receiver
| No. | Equipment | Material | Capacity(m³) | Number |
|---|---|---|---|---|
| 1 | SUS 5KL A | SUS | 5 | 1 |
| 2 | SUS 5KL B | SUS | 5 | 1 |
| 3 | SUS 5KL C | SUS | 5 | 1 |
| 4 | G/L 3KL | G/L | 3 | 1 |
| 5 | G/L 4KL A | G/L | 4 | 1 |
| 6 | G/L 7KL | G/L | 7 | 1 |
| 7 | SUS 9KL A | SUS | 9 | 1 |
| 8 | SUS 6.3KL A | SUS | 6.3 | 1 |
| 9 | SUS 3.5KL | SUS | 3.5 | 1 |
| 10 | TEC 6KL | Teflon | 6 | 1 |
| 11 | SUS 7KL A | SUS | 7 | 1 |
| 12 | SUS 9KL B | SUS | 9 | 1 |
| 13 | TEL 7KL B | Teflon | 7 | 1 |
| 14 | G/L 8KL | G/L | 8 | 1 |
| 15 | SUS 1KL | G/L | 1 | 1 |
| 16 | G/L 4KL B | G/L | 4 | 1 |
| 17 | G/L 0.3KL | G/L | 0.3 | 1 |
| 18 | Ewceiver tank | SUS | 2 | 1 |
| 19 | M103 | SUS | 1.7 | 1 |
| 20 | M104 | SUS | 1.3 | 1 |
● Dryer/Filter/Distillation Equipment
| No. | Equipment | Material | Capacity(m³) | Number |
|---|---|---|---|---|
| 21 | Centrifuge | SUS | 48inch | 3 |
| 22 | Nutsche Filter | SUS | 500L | 3 |
| 23 | Column distiller | SUS | 700L | 1 |
| 24 | Centrifuge | SUS | 50L/H | 1 |
| 25 | Thin Film Evaporator | SUS | 1 |
|
| 26 | Filter Dryer | SUS | 2000L | 1 |
● Reactor
| No. | Equipment | Material | Capacity(m³) | Number |
|---|---|---|---|---|
| 1 | R301/302 | SUS | 10 | 2 |
| 2 | R303 | G/L | 10 | 1 |
| 3 | R304 | SUS | 15 | 1 |
| 4 | R305 | G/L | 8 | 1 |
| 5 | R306 | G/L | 5 | 1 |
| 6 | R307 | SUS | 5 | 1 |
| 7 | R308/309 | SUS | 2 | 2 |
| 8 | R201 | TFL | 7 | 1 |
| 9 | R201 | G/L | 5 | 1 |
| 10 | R101 | TFL | 2 | 1 |
| 11 | R102 | G/L | 4 | 1 |
| 12 | R401/402 | SUS | 1.6 | 2 |
| 13 | R403 | SUS | 1 | 1 |
| 14 | RP501 | G/L | 0.3 | 1 |
● Other facilities
| No. | Equipment | Material | Remarks | Number |
|---|---|---|---|---|
| 1 | Refrigerator | 100/200RT | 2 | |
| 2 | Dryer | |||
| Fluidized bed dryer | SUS | 2 | ||
| Vacuum dryer | SUS | 3 | ||
| 3 | Vacuum pump | |||
| Screw vacuum | 6 | |||
| 4 | Air compressor | 100Hp | 1 |
Flow of custom synthesis
STEP１ Inquiries and interviews
First of all, please feel free to contact us. Please tell us your request. In order to determine whether we can meet your request, we may ask you to sign a non-disclosure agreement and disclose technical information
STEP２ Approximate estimate
If we determine that we can accommodate your request, we will provide you with a rough estimate.
STEP3 Lab Study
We will conduct experiments in the lab and consider scaling up. We can also provide samples if necessary.
STEP５ Actual production, product analysis
We will adjust the schedule and carry out production on the actual machine. Delivery times vary depending on the product. We will analyze the product according to quality standards and check its quality.
STEP６ delivery of materials
We will deliver the goods to the delivery location you specify. We will transport the goods according to your requests, including the transportation temperature (room temperature or refrigerated) and packaging method.